Transmission - Motorcycle construction

Motorcycle construction, Modern motorcycles normally have five or six forward gears. Only the largest touring motorcycles and a few models that are routinely used with a sidecar or converted to tricycle configuration are fitted with a reverse gear. On a few, including the Honda Gold Wing and BMW K1200LT, it is not really a reverse gear, but a feature of the starter motor which when reversed, performs the same function. The weight of these motorcycles, in excess of 360 kg (800 lbs), means that they cannot effectively be pushed backwards in some situations by a seated rider.

Older motorcycles had various kinds of shifting arrangements. A common version before World War II was a hand operated shift lever that rose from the transmission behind the engine up to beside the fuel tank on its left or right side. Later, some motorcycles, especially British, used foot shift levers that were located on the right side of the transmission. Today, shifting on the world's motorcycles has been standardized to the left-side foot-operated shift lever.

The clutch is typically an arrangement of plates stacked in alternating fashion, one geared on the inside to the engine and the next geared on the outside to the transmission input shaft. Whether wet (rotating in engine oil) or dry, the plates are squeezed together by a spring, causing friction build up between the plates until they rotate as a single unit, driving the transmission directly. A lever on the handlebar exploits mechanical advantage through a cable or hydraulic arrangement to release the clutch spring, allowing the engine to freewheel with respect to the transmission.

The most commonly used transmission is a sequential gearbox. From neutral, either first or second gear can be selected, but higher gears may only be accessed in order - it is not possible to shift from second gear to fourth gear without shifting through third gear. A five-speed of this configuration is commonly said to be "one down, four up," and a six-speed is said to be "one down, five up" due to the placement of the gears with relation to neutral. Neutral is considered to be "half a click" from first and second gears, so shifting directly between the two gears is made in one firm movement. Neutral is not placed "below" first gear to prevent the rider accidentally selecting neutral while attempting to downshift to first gear, possibly leading to an accident.

Scooters normally have a continuously variable transmission (CVT). The CVT is a type of automatic transmission (also occasionally used in cars) that can change the "gear ratio" (gears are not generally involved) to any one of the possible undetermined settings within a given range. The CVT is not constrained to a small number of gear ratios, such as the four to six forward ratios in typical automotive transmissions. CVTs are ideally suited to 2-wheeled vehicles because of the lack of shift shock. A conventional automatic transmission might shift shock at an unexpected moment and upset the vehicle. The CVT transmission also offers maximum power efficiency, an important factor for the engines with less than 100 cc capacity typically used in scooters.

sumber:http://en.wikipedia.org

Engine - Motorcycle construction

Motorcycle construction, Almost all commercially available motorcycles are driven by conventional gasoline internal combustion engines, but some small scooter-type models use an electric motor, and a very small number of diesel models exist (e.g., the USMC M1030 M1 version of the Kawasaki KLR650 and the Dutch-produced Track T-800CDI).

The displacement is defined as the total volume of air/fuel mixture an engine can draw in during one complete engine cycle. In a piston engine, this is the volume that is swept as the pistons are moved from top dead centre to bottom dead centre. To the layperson this is the "size" of the engine. Motorcycle engines range from less than 50 cc (cubic centimetres), commonly found in many small scooters, to 5735 cc, a Chevrolet V8 engine, currently used by Boss Hoss in its cruiser style motorcycle.

Motorcycles have mostly, but not exclusively, been produced with one to four cylinders, and designers have tried virtually every imaginable layout. The most common engine configurations today are the single and twin, the V-twin, the opposed twin (or boxer), and the in-line triple and in-line four. A number of others designs have reached mass production, including the V-4, the flat 6-cylinder, the flat 4-cylinder, the in-line 6-cylinder, and the Wankel engine. Exotic engines, such as a radial piston engine, sometimes appear in custom built motorcycles, though two firms Megola and Redrup put radial engined motorcycles into production.

Engines with more cylinders for the same displacement feel smoother to ride. Engines with fewer cylinders are cheaper, lighter, and easier to maintain. Liquid-cooled motorcycles have a radiator (exactly like the radiator on a car) which is the primary way their heat is dispersed. Coolant or oil is constantly circulated between this radiator and the cylinder when the engine is running. Air-cooled motorcycles rely on air blowing past fins on the engine case to disperse heat. Liquid cooled motorcycles have the potential for greater power at a given displacement, tighter tolerances, and longer operating life, whereas air cooled motorcycles are potentially cheaper to purchase, less mechanically complex and lighter weight.

An air cooled engine contracts and expands with its wider temperature range, requiring looser tolerances, and giving shorter engine life. The temperature range of an air cooled two stroke is even more extreme, and component life even shorter than in an air cooled four stroke.

As applied to motorcycles, two-stroke engines have some advantages over equivalent four-strokes: they are lighter, mechanically much simpler, and produce more power when operating at their best. But four-stroke engines are cleaner, more reliable, and deliver power over a much broader range of engine speeds. In developed countries, two-stroke road-bikes are rare, because - in addition to the reasons above - modifying them to meet contemporary emissions standards is prohibitively expensive. Almost all modern two-strokes are single-cylinder, liquid-cooled, and under 600 cc.

In November 2006, the Dutch company E.V.A. Products BV Holland announced that its diesel-powered motorcycle, the Track T-800CDI, achieved production status. The Track T-800CDI uses a 800 cc three-cylinder Daimler Chrysler diesel engine. Other manufacturers, including Royal Enfield, had been producing diesel-powered bikes since at least the 1980s. Also, Intelligent Energy, a British alternative-fuel company, is developing a motorcycle powered by a detachable hydrogen-powered fuel cell, which it calls an Emissions Neutral Vehicle (ENV). According to reports, the vehicle can sustain speeds of 50 mph (80 km/h) while making virtually no noise, and can run for up to four hours without refueling.